The Differences Between Semi-Automatic and Automatic Labeling Machines
It goes without say that the automatic label applicator will be faster compared to the semi-automatic one if you consider their names. However, you should know that there are many differences apart from the speed. Selecting the right machine will be possible if you consider the design of the machine, the types of packages you want to label, the types of labels you use and the speed of your line of production. Although both machines have automatic label application, the differ in how they are activated and loaded. A semiautomatic applicator is used in applying labels to lined up containers.
The machine is loaded by hand for batches of small products, and faster labeling is achieved by integrating it in your production line. To apply the label, the machine is triggered by a switch operated by an employee or a connected machine. On the other hand, automatic applicators will have a system for positioning the containers to be labeled. In existence are automatic label applicators that can reposition the container numerous times to so that it can be labeled severally. Balancing the up-front costs of the machine with its operating costs while considering the flexibility will help in choosing the best equipment.
Compared to automatic label applicators which cost tens of thousands, semi-automatic machines are less cheaper. Since you will need to hire a worker to operate the semi-automatic machine, you will have increased costs. Apart from calibration, fully automated applicators need minimal human intervention. When it comes to package flexibility, semi-automatic machines are constrained to one container type such as either rectangular or oval. The models for labeling various containers like wine bottles, cosmetic containers and e-liquid bottles are available.
If the machine is more specialized, less time will be required to set up. Since they accommodate a wide range of products, automatic label applicators will allow you to change container sizes and shapes in the line of production. Configuring the machine for different containers and label will take some time. The design of semi-automatic achiness is such that they can only apply one label. Multiple label application can be done if you come up with clever spool design.
Due to the increased positioning, the labeling errors will be increased. The machines depend on sensors for application because they will detect the label position. Light sensors will be the best for plastic, foil and paper labels. You will realize that speed is not very crucial when choosing between semi-automatic or automatic machines. In the market, there are types of semi-automatic machines that have the same rate as automatic label applicators. For high-speed production requirements, automatic applicators are used. The type of container and the label size will determine the application rate of semi-automatic label applicators.